By Admin / June 23, 2018

Injection molding and pink flamingos

Iconic and ubiquitous – that’s the plastic pink flamingo in a nutshell. This legendary lawn ornament’s tale is as much about innovation as it is about kitsch. In the late 1950s and then again in the 1970s, millions of plastic pink flamingos flocked to yards across the US. We have art school graduate and sculptor, Don Featherstone to thank for that. (And how appropriate that his last name is Featherstone and his namesake creation is a bird who no doubt ruffled some feathers. Right?!)

In 1957, at Union Plastics, Featherstone was tasked with creating three-dimensional lawn ornaments and created the flamingo as his second project. Because these pink birds don’t perch in Massachusetts, where Union is based, he turned to images from National Geographic. He used the injection-mold technology, which was revolutionary at that time, to bring his two-halved molds to life (Mental Floss). Thus, the bright pink icon was born.

The birds were sold in pairs for $2.76, and they soared to popularity as well as disdain. They became a marker of flair but also of classism and even resistance to cookie-cutter suburbia. They experienced a resurgence of popularity in the 1980s and 1990s, and that popularity remains. They’ve been a part of pop art, from Andy Warhol paintings to embroidered board shorts and everything in between.

In my opinion, the creation of the plastic pink flamingo is a pretty fun mash-up of STEM, art, and pop culture!

So, how does this piece of Americana come to be?

Pink-flamingo-injection-molding-1366-0618

Injection Molding: The Basics

Injection molding, by definition, is when “a liquid plastic is forced into a mold and cures” (ThoughtCo.). It creates the ability to mass produce three-dimensional products such as everyday items, toys, and sophisticated parts. 

“The first injection molding machine was patented in 1872, and celluloid was used to produce simple everyday items such as hair combs.

“Just after the Second World War, a much-improved injection molding process – ‘screw injection’ was developed and is the most widely used technique today. Its inventor, James Watson Hendry, later developed ‘blow molding’ which is used for example to produce modern plastic bottles” (ThoughtCo.).

The basic process to create these flamingos, though refined some, is pretty much the same as the ‘screw-injection’ process circa the late 1940s.

  • Plastic pellets are held in the hopper. After they’re melted, the ram (or ‘screw’) injects the melted plastic into the mold.
  • The mold closes tight, forming the shape, and cold air is blown through it, leaving the center hollow. The plastic cures.
  • The flamingos are broken out of the molds, adorned eyes, and then painted.
  • The wire legs are added to the final package and put on when they’ve reached their lawn.
    (ThoughtCo. and FYI)

Pink-flamingo-yard-ornaments-1366-0618

 (Fake) Flamingo Fast Facts

  • The flamingo was selected as a project for Featherstone because the color pink was enormously popular in 1957 as was Caribbean culture (flamingos are native to the Caribbean).
  • About 270 million pounds of plastic are melted to create the plastic flamingos each year.
  • About 1,000 pairs are made each day, still in Massachusetts, by Cado-Union Plastics.
  • There are more plastic flamingos in the US than real flamingos.
    (The Conversation and FYI)

Pink-flamingo-real-1366-0618

And a bit of truth about the real thing:

  • In the 1910s and 1920s, flamingos were imported to wealthy Florida resorts as a means to make the destination more exotic (The Conversation).
  • Flamingos are actually born gray! They get their distinctive color from their beta-carotene-rich diet of almost exclusively algae, larvae, and brine shrimp. Their color can vary based on their geographic location and the concentration of what they eat. Caribbean-based flamingos are often the deep pink, flame color we recognize most. Birds in captivity are actually fed additives so that they sustain their pink color, though it’s often a lighter shade (ThoughtCo.).

Some serious innovation and technology led to this not-so-serious piece of décor. It’s a good reminder that inventions and art impact our everyday lives, both in the moments that matter and the not-so important, like your lawn decoration. Creator Featherstone is quoted as saying, “I loved what I did, it’s all happy things. You have to figure, my creations were not things people needed in life, we had to make them want them. Things I did made people happy, and that’s what life is all about” (NPR).

Sources:
Brief History of the Plastic Pink Flamingo
How the pink plastic lawn flamingo became an American cultural icon
The Tacky History of the Pink Flamingo
Injection Molding
Flaming Flamingos” video
Why Are Flamingos Pink?
Man Who Created the Pink Plastic Lawn Flamingo Dies
From kitsch to Park Avenue: the cultural history of the plastic pink flamingo

 

TOPICS: BEYOND THE CLASSROOM, IDEAS & INSPIRATION, Culture, Trends

Admin

Written by Admin

A few of Pitsco’s cool staffers contributed their knowledge and time to this post. We’re proud to have a great group of developers, writers, managers, builders, and creatives who can help bring the Pitsco Blog to life.